Line
and work cell balancing is an effective tool to improve the throughput
of assembly lines and work cells while reducing manpower requirements
and costs.Use
Line Balancing to Create Lean Operations
Timer
Pro Professional supports your lean operation initiatives by allowing
you to quickly balance single and multi-model processes by number of
operators, required production or takt time.
The
balancing module will instantly calculate the optimum utilization
using the fewest operators to achieve the result requested. You can
vary the parameters as often as you wish to run 'what-if' scenarios.
Results
of the line balancing process are saved as a series of tasks.
Each activity is represented as a chip in each task. You can drag and
drop the activity chips to further refine your balance.
Isolate
Non Value Added Work
Value
added, non-value added and required but non value added activities can
be color-coded to highlight improvement opportunities. In seconds,
each variation can be saved for review with supervisors and staff.
Produce
Gantt and Pareto charts in seconds. Print Yamazumi (stacked bar)
charts up to 100 inches (250 cm) wide.
For
use on the production floor give supervisors and operators access to
copies of your balanced state to identify additional improvement
opportunities as the drag and drop features are intuitive and
extremely user friendly.
Staffing
and Equipment Requirements
The
balance module also allows you to load the production schedule by
model and see the labor and equipment requirement by station. As you
move work from the one station to another by simply dragging and
dropping the chips the requirements automatically update.
Value
Stream Mapping
A
single click will pass the current balance results into a Value Stream
Map template. In this way you can easily map both current and future
state conditions. The Value Stream Map is in Excel - no special
software is required.
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